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Types of Thread: The Essential Guide for Every Sewing Project

Types of Thread: The Essential Guide for Every Sewing Project

02 January 2025

Looking for the right thread for your sewing project? This guide covers the main types of thread like cotton, polyester, and silk. You’ll learn how to pick the perfect thread for different fabrics and ensure your stitches hold up over time.

Key Takeaways

  • Sewing threads are categorized into natural and synthetic fibers, each offering unique characteristics suited for different projects.

  • Choosing the appropriate thread type and weight is crucial for achieving durable and aesthetically pleasing sewing results.

  • Specialty threads like metallic, elastic, and serger threads provide specific advantages for unique sewing techniques and applications.

Understanding Thread Basics

sewing threads pillar page 3

Understanding the foundational aspects of sewing threads is the first step in navigating their diverse landscape. Threads are generally classified into two categories: natural and synthetic fibers, each bringing unique attributes to the table. Natural fibers like cotton and linen provide a softer, more breathable finish, while synthetic fibers like polyester and nylon offer unmatched strength and flexibility.

The right sewing thread isn’t just about matching colors or brands; it’s about aligning the thread’s properties with your project’s needs. The right thread can mean the difference between a resilient, long-lasting garment and one that unravels after a few uses. For instance, a cotton thread might be perfect for a quilt, offering durability and a gentle touch, while a polyester thread might be the go-to for stretch fabrics, thanks to its elasticity and strength.

A well-informed decision about thread types can significantly improve your sewing outcomes. Understanding the basics of sewing threads helps you make choices that lead to professional-quality projects.

Types of Threads Based on Materials

Polyester Threads

Polyester threads can be categorized by their construction, including spun polyester, high-tenacity polyester, core-spun polyester, and polyester embroidery threads, among others.

Spun Polyester Sewing Threads

polyester sewing thread features

Structure:

  • Made from short-staple polyester fibers spun together.

  • Resembles cotton threads but offers the strength and elasticity of polyester.

Key Features:

  • Soft texture and cotton-like appearance.

  • Moderate strength and good elasticity.

  • Affordable price point.

Typical Applications:

  • Suitable for general-purpose sewing.

  • Favored for lightweight or delicate fabrics like cotton, blends, or knits.

  • Common in garment manufacturing for basic seams and stitching.

High-Tenacity Polyester Thread

high tenacity polyester thread

Structure:

  • Made from continuous filament polyester.

  • Enhanced with specific treatments to improve tensile strength.

Key Features:

  • Exceptional strength and durability.

  • Abrasion-resistant and weatherproof qualities.

  • Resistant to shrinking and UV rays.

Typical Applications:

  • Ideal for heavy-duty sewing in outdoor and industrial textiles.

  • Common in products like upholstery, tarpaulins, bags, and safety harnesses.

  • Provides excellent performance in high-stress environments.

Core-Spun Polyester Thread

corespun sewing thread

Structure:

  • Combines a polyester or cotton core wrapped with polyester staple fibers.

  • Offers a balance of strength and flexibility.

Key Features:

  • High strength with a soft and smooth finish.

  • Excellent resistance to fraying and abrasion.

  • Superior seam integrity and reduced puckering.

Typical Applications:

  • Preferred in high-speed sewing due to minimal breakages.

  • Common in denim, activewear, and thick fabric stitching.

  • Ensures optimal results in high-stress or stretchable fabric sewing.

Polyester Embroidery Thread

polyester embroidery thread

Structure:

  • Constructed from either continuous filament or spun polyester with a lustrous finish.

  • Specially designed to handle detailed embroidery work.

Key Features:

  • High sheen and vibrant color retention.

  • Resistant to fading, shrinking, and frequent washing.

  • Smooth and consistent finish for intricate designs.

Typical Applications:

  • Perfect for decorative stitching, logos, and appliqués.

  • Widely used in fashion, home décor, and branded merchandise.

  • Preferred for embroidered details requiring longevity and precision.

Thread Type

Strength

Durability

Common Uses

Unique Characteristics

Spun Polyester Sewing Threads

Moderate

Good

General sewing, apparel production, quilting

Soft texture, ideal for a wide range of fabrics

High Tenacity Polyester Sewing Threads

High

Excellent

Heavy-duty sewing, upholstery, outdoor gear, industrial applications

Exceptional strength, resistant to wear and tear

Core Spun Polyester Sewing Threads

Very high (due to polyester core)

Excellent

High-performance garments, denim, activewear, technical textiles

Combines the strength of polyester core with superior stitching finish of outer fiber

Cotton Threads

cotton sewing threads

Cotton threads are a favorite among sewers for their strength, medium sheen, and softness. These threads come in various qualities, with higher-grade options producing less lint and being less prone to breakage. This makes them ideal for projects that demand both durability and a smooth finish.

Mercerization enhances cotton threads, making them longer, stronger, and more lustrous. This treatment improves the thread’s performance, ensuring that it holds up well under the pressures of sewing. Gassed cotton threads, which are treated in a flame to reduce fuzz, offer a smoother finish and lower lint, further improving their usability in sewing projects.

Cotton threads are particularly popular in quilting and embroidery applications, especially in weights like 80wt and 12wt. These weights provide the perfect balance of strength and subtlety, ensuring that your stitches are both visible and durable.

Silk Thread

Crafted from 100% silk, silk thread is prized among sewers for its exceptional strength and lustrous finish. This thread adds a touch of sophistication to any sewing project, making it particularly suitable for delicate stitching and embroidery work. Its natural sheen enhances the overall appearance of your creations, giving them a polished, professional look.

Different types of silk sewing threads, such as silk floss, twisted silk, and stranded silk, cater to various applications by twisting silk fibers. Whether you’re hand sewing or working on intricate embroidery, silk thread provides the durability and aesthetic appeal needed for high-quality finishes.

Nylon Thread

nylon bonded sewing thread

Celebrated for its incredible strength and durability, nylon thread is indispensable for heavy-duty sewing applications. Known for its resilience against abrasion and its elongation capability of approximately 26%, nylon thread ensures that seams can stretch without breaking, enhancing the longevity of your projects.

Available in various thicknesses, from very thin to cord-like, nylon thread caters to diverse sewing needs. Bonded nylon threads, with a resin coating that enhances strength and reduces friction, are particularly recommended for upholstery and leather applications.

For upholstery sewing, Tex 70 or Tex 90 bonded nylon threads are preferred due to their durability and wear resistance.

Linen Thread

Made from 100% linen derived from flax fibers, linen thread is renowned for its remarkable durability. This thread is ideal for heavier projects such as straps, bags, and canvas, offering robust stitching that stands the test of time. Its aesthetic appeal, with a subtle sheen, enhances the finished look of hand-stitched items, making it a favorite for leatherwork and other heavy-duty applications.

Best used for hand sewing, linen thread ensures strong and reliable stitches, providing the necessary support for demanding sewing projects.

Types of Threads Based on Features and Application

General Purpose Threads

General purpose sewing threads displayed on a sewing machine.

General-purpose polyester thread is a staple in the sewing community, celebrated for its versatility and reliability. This type of thread is strong, durable, and flexible, making it suitable for a wide array of sewing projects, from lightweight fabrics to more substantial materials. Whether you’re engaging in machine sewing or hand sewing, general-purpose threads can handle the task.

Brands like Gutermann, Mettler, and Coats & Clark have become synonymous with quality when it comes to all-purpose thread. They transition seamlessly from everyday sewing to specialized projects, ensuring robust and aesthetically pleasing stitches. The adaptability of these threads makes them a staple in any sewer’s toolkit.

Serger Thread

texture tarn

Commonly made from polyester, serger thread, also known as overlock thread, is known for its strength and resistance to breakage at high speeds. The fluffy design of serger thread contributes to greater fabric coverage, essential for securing edges. Using serger cone threads allows for extended sewing without frequent thread changes, improving overall project efficiency.

Sergers use multiple strong and flexible threads to effectively secure fabric edges, typically requiring 3-4 spools of thread. Proper storage of serger threads in a cool, dry place helps maintain their quality and lifespan.

Heavy Duty Thread

nylon high tenacity threads

Designed to endure high-stress seams and heavy fabric usage, heavy-duty threads are essential for projects requiring substantial wear and tear. Upholstery thread is thicker than regular threads, allowing for slight stretch and improving strength.

Extra-strong threads serve as heavier-weight, higher-durability alternatives to general-purpose thread, ideal for creating stronger seams in high-stress areas. For heavy-duty upholstery sewing, the recommended thread weight is 3wt, enhancing durability and support.

Invisible Thread

As the name suggests, invisible thread is used for discreet stitches in hems and seams, making connections nearly invisible. This thread can be effectively used in both machine and hand sewing, providing versatility in various sewing applications.

There are two primary types of invisible thread: nylon and polyester, each offering unique properties. The lightweight nature of invisible thread allows it to work with delicate fabrics, as well as being suitable for heavier materials.

For best results, using a smaller needle is recommended to prevent damage to the thread when sewing with monofilament.

Metallic Threads

metallic yarns

Primarily used for decorative stitching, metallic threads add sparkle and creativity to various sewing projects. To ensure smooth handling and prevent breakage, a specialist metallic needle is recommended. Additionally, operating the sewing machine at lower speeds can help avoid thread breakage and ensure a smooth sewing experience.

These metallic threads can be used effectively for machine sewing, allowing for creative designs and intricate details that stand out.

Elastic Thread

types of thread pillar page 1

Essential for techniques like shirring and smocking, elastic thread adds stretch and flexibility to garments. This thread is commonly used for creating ruffles and gathering fabric in various sewing projects, enhancing garment fit and design.

When using elastic thread, it is typically hand-wound onto a bobbin, with regular all-purpose thread used in the top spool. This technique ensures that the elastic properties are evenly distributed, providing the desired stretch and flexibility in the finished garment.

Specialty Threads

aramid sewing thread

Meta-aramid sewing thread is a highly versatile and durable material renowned for its superior heat and flame resistance. The unique feature makes it an ideal choice for various demanding applications, including the manufacturing of firefighters' clothing, safety equipment, and in industries such as automotive, aerospace, and military.

Specialty threads like High Extension Sewing Thread, an advanced sewing thread composed of PBT yarn, boasts superior extensibility, exceptional seam strength, and excellent sewing performance. Its elongation rate ranges from 30% to 60%, markedly surpassing that of conventional sewing threads with identical specifications. With its ability to produce highly stretchable seams on elastic fabric, it serves as a viable replacement for spandex thread.

Quilting Threads

A collection of quilting threads in different colors and textures.

Typically made from 100% cotton, quilting threads are known for their strength and ability to create tight seams. Often, they have a glazed finish and a light wax coating that prevents tangling during quilting. Additionally, using high-quality quilting thread can enhance the overall durability of your projects.

The weight of quilting threads varies, with a 40 weight thread allowing for visible decorative stitching without overwhelming the design. For piecing quilt blocks, a commonly used weight is 50, which balances strength and subtlety in stitches. Fine threads, such as 60 weight, are favored for intricate details in quilting techniques.

Bobbin Thread

bobbin threads

Typically made of polyester, bobbin thread is suitable for machine embroidery due to its lightweight nature and minimal thread buildup on dense designs. This thread allows for more sewing time per bobbin, enhancing efficiency in sewing projects.

Known as bobbin fill thread, it is stronger and thinner than general-purpose thread, making it ideal for basting and providing a stable foundation for machine embroidery with fine thread.

Topstitching Thread

Much thicker compared to universal threads, topstitching thread typically weighs 30, making it ideal for enhancing visual appeal on thick fabrics. This type of thicker thread is commonly used for decorative stitching on items such as jeans, denim jackets, and canvas bags.

When sewing with topstitching thread, a topstitching needle with an elongated eye is required, usually sized between 80/12 and 100/16. A sewing machine needle is recommended for the bobbin to ensure smooth and balanced stitching.

Choosing the Right Thread Weight

Choosing the correct thread weight is crucial for a successful sewing project. As thread weight numbers increase, threads become finer and lighter, altering their appearance on fabric. For lightweight silk fabric, a 100wt silk thread is recommended, while heavier fabrics will need thicker threads.

Using the correct thread weight ensures that your stitches are both functional and aesthetically pleasing. Generally, a 60 or 90 weight bobbin thread works well with 40 weight top thread, providing a balanced and durable stitch.

Summary

In summary, the type of thread you choose can make a significant difference in the quality and durability of your sewing projects. From the versatile general-purpose threads to the specialized heavy-duty and decorative threads, understanding the unique properties and applications of each thread type is crucial. This knowledge empowers you to select the right thread for every project, ensuring your creations are as robust and refined as you envision them.

In the world of sewing, threads are the unsung heroes. By making informed choices, you can elevate your craft and create pieces that not only look beautiful but also stand the test of time. Happy sewing!

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